EPS compactor machine

EPS compactor machine

we offer the eps compactor machine for processing multiple varieties of foam materials. it is utilized for small operations for volume reduction of a variety of foam materials such as polystyrene, polypropylene, polyethylene. All materials are quickly processed for extreme volume reduction and improved handling for recycling.

Product Details

The Description of  EPS Compactor Machine

   

1, Compaction System suitable for EPS EPP EPE XPS.

2, Application: eps compactor machine is used to compact the plastic waste like EPS EPP EPE XPS. The good reduction in volume can be achieved in this manner to save transport and disposal cost.

Compressed block can be reused as high quality granulates by recycling companies and other related manufacturers.

3, Processing Method: The operator throws plastic waste into hopper of the machine, and then the pre-breaker with two rotating knife shafts will crush it into 10~50mm pieces, which are forced by a screw into the pressure channel

4, Technical Characteristics:

The motor for pre-breaker and screw compactor: Gear reducer and Cyclonidal pinwheel reducer can be optional.

The compressed drive: Hydraulic, Pneumatic and Electrical motor can be optional.

The module design can meet the individual request.

Automatic pressing control device (optional).

The pressure channel is made of stainless steel instead of iron without leaving traces of rust (optional).

Automatic cut off if the machine runs empty(optional).

Switch cabinet has modern PLC and touch screen unit(optional).

It can be fed by hand, conveyor or silo.

 泡沫冷压 1-1ZH3112039346

The EPE/EPS compactor machine is a mechanical environmental protection equipment that compresses foam plastics according to the pressure generated by screw rotation. When used, the operator only needs to pour the foam into the hopper and crush the screw through the equipment crashing and crushing mechanism. After the screw mechanism is processed, the square foam compressing block is produced. Double reduction of foam volume and increase of density will facilitate foam recovery and utilization.

Features of EPE/EPS compactor machine:

1. Non-toxic, odorless. Green environmental protection.

2. cold compression type EPS briquetting machine, without heating, directly extruded and extruded EPS foam, refrigerator inner liner and PU foam cotton.

3. Compression ratio is large, which can reduce capacity by 50 times. Foamed cotton reduces capacity by 8 times

4. Saving storage space and transportation and storage costs

5. Compressed EPS material is easy to recycle.

6. The large-scale machine can operate synchronously with the conveyor belt to improve production efficiency.


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EPS Compactor Machine Technical Parameters:

Model

CF-CP 150

CF-CP250

CF-CP380

Screw diameter

Φ180mm

Φ240mm

Φ350mm

Input size

500mmx400mm

900mmx600mm

1000mmx900mm

Screw rotation speed

36rpm

42rpm

42rpm

Crusher blades

8sets

9+10sets

10+11+10+11sets

Crusher blade rotation speed

120rpm

120rpm

120rpm

Main motor

4kw

7.5kw

15kw

Crusher motor

2.2 kw

2.2 kw*2sets

2.2 kw*2sets

Hydraulic motor

NO

1.5kw

1.5kw

Production size

200x200mm

250x250mm

380x380mm

Machine weight

650kg

1500kg

2500kg


How to use polystyrene foam after recycling?

Polystyrene foam in daily life is also commonly known as PS foam. Because of its stable chemical properties, light weight and pressure and heat insulation, this material is widely used in all walks of life, and because of its good quality and low price, the same type of substitute has not posed a normal threat to polystyrene plastics. It can not be degraded and can not be recycled. Today we will give you a general review of how to use EPS foam products after recycling.

I. recycling of mechanical equipment

This method can be divided into waste foam melting and waste foam granulation.

1, the professional and efficient foam compressor will be used to crush the foam. After the screw hydraulic device is used to make crushed foam pieces into blocks, the EPS foam products can be sold at a high price, and the economy is environmental friendly.

2, the waste foam compression block can be used for granulation. After the foam compressor is processed, the EPS compression block can be forced to be added to the extruder screw cylinder by a foam granulator, and then heated, melted, extruded, rolled, cooled and cut into pellets, and then reused.

This method is currently the most widely used and most effective recycling of recycled foam plastics.

II. Chemical recycling

As a feasible method to reconcile EPS and environment, chemical recovery has been paid more attention by many countries. This method is to decompose waste EPS into reusable components such as monomer, compound, fuel, etc., so as to make EPS recovery truly a closed-loop process. The method has the following advantages: the quality of the chemical raw materials produced by decomposition can be comparable to that of the new ones; in addition, it has the potential to deal with a large number of wastes, that is, it can realize the recycling and truly control the environmental pollution caused by EPS. At present, the processes with industrial potential in chemical recovery are cracking, vaporization, hydrogenation and pyrolysis. Although chemical recovery is not novel in terms of reaction mechanism, there are still many engineering problems to be solved in order to put it into practice, and the implementation cost is still too high to be conducive to a wide range of use.

III. other recycling technologies

1. Manufacturing rust proof paint; 

2. Manufacturing multi-functional resin adhesive; 

3. Manufacturing anti-seepage and leakage mending agent; 

4. Used as asphalt reinforcement agent

Polystyrene foam recycling process through professional foam recycling equipment can be used for granulation production of new products, such as photo frames, mirror frames, ball pens and hangers, etc., greatly saving resources and protecting the environment, but also led to the rise of the foam recycling industry.

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FAQ

Q: Are you a factory or a  trading company?

A: As a professional manufacturer, we have been in eps foam recycling machine industry for more than 20 years, our factory is in Jinfeng Town, Zhangjiagang city which is near shanghai and wuxi.

Q: Do you have any certifications?

A: Yes, we have ISO, CE, SGS.

Q: What’s your guarantee or the warranty of the quality if we buy your machines?

A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.

Q: When can I get my machine after I paid?

A: Normally production time is around 45-75days,the exactly depend on what kind of machine you order.The shipping time is based on your destination port.

Q: How to install my machines when it arrives?how much the cost?

A: We will send our engineers to your factory to install the machines and train your staff how to operate the machines.
Customer pay for visa, round air tickets, accommodation and USD80-100/day/person. But during the epidemic, we can provide video remote guidance because you are not convenient to visit our factory.

Q:How long time for installation?

A:According your machines order,we will send one or two engineers to your plant,it will take about 2-3days.

Q: How about the spare parts?

A: We will send one year enough easy broken spare parts together with the machines,shipping together. During the warranty time,we will supply the spare parts at our cost price including the delivery fees.



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