ABS Granulator

Three stage ABS water-ring pelletizing line adopts European design and advanced technology. It is mainly used for ABS/PS/EPS foam dried powder,sheet,flake materials.

Product Details

Abs granulator description:

Three stage ABS water-ring pelletizing line adopts European design and advanced technology. It is mainly used for ABS/PS/EPS foam dried powder,sheet,flake materials. The material is sent to the forced feeder through the conveyor belt or screw feeder, and then fed into the single screw extruder;

The screw is specially designed for ABS force feeding. It has the advantages of fast feeding, wear resistance, etc., with natural exhaust and vacuum system; It can effectively remove the water inside the material; this extruder uses ceramic heating ring, durable and easy to maintain.

Hydraulic screen changer is installed on the extruder die-head to effectively remove the impurities in the material; different quality of the finished product can be produced through the use of different mesh filters;

The special design of the extruder head part can effectively remove the hidden moisture inside the material and improve the granulation quality;

It can also be equipped with three stage granulation system, using three extruders to pass the material through secondary filtration, making the produced particles cleaner and higher quality;

It also can be equipped with a vibrating screen to sort out unqualified products; making the product particle size uniform and nice looking. The follow-up pelleting type can choose to strand/noodle pelletizer, or die face cutting (water ring pelletizer) to save labor and reduce waste;

The production line can be specially designed according to the cleanness of the customer’s raw material and the quality requirement of the final product;


Main Machine Advantages:

This plastic pelletizer line is ideal equipment for recycled ABS/PS/EPS foam dried powder,sheet,flake materials. This plastic granulator line is composed of screw feeder, special design agglomerator/force feeder, single screw extruders, hydraulic screen changer, die-head, dewatering machine/fan dryer, vibration screen(optional), storage silo and packing&weighting system(optional).

1. high efficient force- feeder ensures high capacity feeding, low energy consumption, steady operation, low noise.

2. Single screw extruder, equipped with specially designed screw&barrel, venting system, high production output.

3. Plastic pelletizer style: water-ring cutting with extrusion mould, noodle cutting ensures good shape.

4. Auxiliary machine: pellets cooling&classifying; packing&weighing.


Main Machine Features:

1. Highly automatic, user-friendly control, high efficient, environmental protection and energy saving.

2. Different pelletizing methods, such as cold strand, water-ring, for various raw materials and production requirements.

3. Multi-stations screen changer and automatic screen changing design can reduce manual labor and improve operation convenience.

4. Single, double and three stage, multi-exhaust and filtering system ensure high quality end products .

5. Suitable for diverse materials processing, also can specially design the machine for one material or different materials, which can reduce customer’s investment cost.

Lianguan Recycling Company provides customers with various options, such as different L/D ratios, multiple exhaust screw structures, single &double and three stage extruders, different kinds of pelletizers, as well as 100-800kg/h line output can be provided at present.


Three Stage ABS Water-ring Pelletizing Line Main Technical Parameters:

Three Stage ABS Granulating Line

NO.

Equipment Name

Motor Power(kw)

Electric Elements

Total Power Consumption

Area

Required Workers

1

screw feeder

1.1-3

ABB inverter, Siemens, Schneider

100-180kwh

90-150m2

2-3persons

2

metering feeder

1.5-2.2

3

first stage extruder 1#

75-160

4

second stage extruder 2#

37-75

5

hydraulic screen changer

12

6

third stage extruder 3#

22-45

7

hydraulic screen changer

12

8

water-ring

10-20

9

dewatering machine

10-20

10

vibrating sieve

0.2*2

11

blower

5.5-7.5

12

storage silo



13

packaging and weighing system(optional)





The characteristics of plastic granulator
⒈ All the recovery of materials by classification and broken after washing without baking or drying, drying, you can produce, wet and dry use;
⒉ From the raw materials broken, cleaning, feeding into the particles are made of automation;
⒊ Make full use of high-pressure friction uninterrupted heating system, automatic heating production, to avoid continuous heating,energy saving;
⒋ Plastic granulator using split automatic power distribution system to ensure the normal operation of the motor safety;
⒌ Screw barrels are imported high-strength high-quality carbon structural steel manufacturing , durable;
⒍ Plastic granulator looks beautiful and generous. According to customer requirements color painting;



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