Double Stage PE PP Film Noodle Granulation Line

The production line adopts European design and advanced technology. It is mainly used for clean PE PP films, scraps and crushed, washed, dried HDPE/LDPE/PP materials. The material is sent to the compactor cutter through the conveyor belt, and fed into the single screw extruder by high speed rotation of the compactor cutter;

Product Details

Double Stage PE PP Film Noodle Granulation Line Description:

The production line adopts European design and advanced technology. It is mainly used for clean PE PP films, scraps and crushed, washed, dried HDPE/LDPE/PP materials. The material is sent to the compactor cutter through the conveyor belt, and fed into the single screw extruder by high speed rotation of the compactor cutter;

The screw is specially designed for cutting and compacting plastics. It has the advantages of fast feeding, wear resistance, etc., with natural exhaust and vacuum system; It can effectively remove the moisture inside the material; this extruder uses ceramic heating ring, durable and easy to maintain.

Compactor cutter can effectively dry materials, agglomerate, friction self-heating, high-speed forced feed into the screw after the material reaches a certain temperature, improve the output and reduce the heating of the screw to the plastic, accelerate the plasticization process; effective Energy savings;

Hydraulic screen changer is installed on the extruder die-head to effectively remove the impurities in the material; different quality of the finished product can be produced through the use of different mesh filters;

The special design of the extruder head part can effectively remove the hidden moisture inside the material and improve the granulation quality;

It can also be equipped with two stage granulation system, using two extruders to pass the material through secondary filtration, making the produced particles cleaner and higher quality;

It also can be equipped with a vibrating screen to sort out unqualified products; making the product particle size uniform and nice looking. The follow-up pelleting type can choose to strand/noodle pelletizer, or die face cutting (water ring pelletizer) to save labor and reduce waste;

The production line can be specially designed according to the cleanness of the customer's raw material and the quality requirement of the final product;

 

Double Stage PE PP Film Noodle Granulation Line Main Machine Advantages:

This whole line is composed of belt conveyor, metal detector, special design agglomerator/compactor cutter, single screw extruders, hydraulic screen changer, die-head, dewatering machine/fan dryer, vibration screen(optional), storage silo and packing&weighting system(optional).

1. greatly increase output

2. Continuous production

3. Flexible pelletizing style


Double Stage PE PP Film Noodle Granulation Line Main Machine Features:

1. Highly automatic, user-friendly control, high efficient, environmental protection and energy saving.

2. Different pelletizing methods, such as cold strand, water-ring, for various raw materials and production requirements.

3. Multi-stations screen changer and automatic screen changing design can reduce manual labor and improve operation convenience.

4. Single and double stage, multi-exhaust and filtering system ensure high quality end products.

5. Suitable for diverse materials processing, also can specially design the machine for one material or different materials, which can reduce customer's investment cost.


Lianguan Recycling Company provides customers with various options, such as different L/D ratios, multiple exhaust screw structures, single and double stage extruders, different kinds of pelletizers, as well as 100-800kg/h line output can be provided at present.

 

Here is Double Stage PE PP Film Noodle Granulation Line drawing:

图片1


Double Stage PE PP Film Noodle Granulation Line Main Technical Parameters: 

Model

SJ100+SJ100

SJ120+SJ120

SJ150+SJ150

SJ175+SJ175

SJ200+SJ200

Screw diameter(mm)

φ100+φ100

φ120+φ120

φ150+φ150

φ175+φ175

φ200+φ200

mother extruder screw L/D

20-33

20-33

20-33

20-33

20-33

baby extruder screw L/D

9-12

9-12

9-12

9-12

9-12

mother extruder motor power(kw)

30-37

37-75

45-110

55-132

75-160

baby extruder motor power(kw)

15-22

22-37

37-45

45-55

55-75

compactor cutter power(kw)

37-45

45-55

75-90

75-110

90-132

exhaust method

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

pelletizing type

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

capacity(kg/h)

100-200

200-300

300-500

500-600

600-800


How to Choose Suitable Plastic Granulators

YZ Machinery is Manufacturer and Suppliers in China,and specialized in providing you with plastic granulator,plastic pelletizer.
How to choose suitable plastic granulators?
1. According to the user’s own actual situation and other choices of reasonable plastic granulation equipment, such as raw material supply, investment budget, power supply and water supply of the factory.
2. The user can select plastic granulators with advanced technical parameters and reasonable prices through vertical or horizontal comparison. “Longitudinal” means that the main technical parameters of the plastic granulator should meet industry standards and be examined according to industry standards. “Horizontal” is based on the comparison of the technical parameters of similar plastic granulators at home and abroad.
3. The stability, reliability, safety, and service life of the machine are an important indicator for selecting a plastic pelletizer. The stability of the machine manifests itself in whether the equipment structure and the auxiliary system are operating smoothly in each cycle, working under no-impact mute, and the noise must not exceed the industry standard. These conditions are related to the mechanical manufacturing and assembly precision, and also related to the rational design and structure of the plastic granulator connecting device. The reliability and service life are mainly reflected in the system rigidity of the plastic granulator, and related to the structure, size, material and heat treatment process of the reducer, bearing housing, screw, barrel, cross connector and bearing; Parts are the main force parts and wear parts of the plastic granulator, which directly affect the service life. The safety link of the plastic granulator is to prevent the cold start of the preheated screw and barrel. When the material of the screw does not reach the specified temperature and holding time, it is prohibited to start. Otherwise, an accident will occur.

4. The equipment must have high production efficiency, functional facilities must be perfected, and the degree of automation must be high.
5. The energy saving and environmental protection of pelletizing equipment are indicators that cannot be ignored. The energy saving mainly reflects the water saving and energy saving ability of the plastic pelletizer compared with similar machines under the conditions of the power drive system, the cleaning system, the heating system, and the cooling system satisfying the normal process conditions.
6. The humanized design and operability of plastic granulators are also important indicators for measuring equipment quality. The plastic granulator should make its operation and management more user-friendly, the operation should be convenient, and the display should be clear and easy to understand at a glance. With parameter selection and temperature control, faults can be quickly diagnosed and eliminated, material waste can be reduced in the shortest time, and normal operation of the system can be restored.
7. Equipment maintenance and overhaul are easy and simple. Such as mechanical power source, reducer, heating system, temperature control cabinet installation location is conducive to the maintenance and repair of the machine place, and parts of the general, high degree of standardization, the market can supply at any time.


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