PE PP Film Bags Compactor Granulating Line

Plastic film, bags, filament, raffia are conveyed by belt conveyor up into the compactor. Hauling roller for feeding rolls of film. Speed adjusted by ABB/Schneider inverter.

Product Details

PE PP Film Bags Compactor Granulating Line

LIANGUAN high efficiency, one-step plastic recycling machine is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE), PP polypropylene flexible packaging material (BOPP, OPP), PET film, printed and non-printed, and foamed material such as EPE EPP EPS, also filament, raffia, nylon, etc. This compactor integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.


PE PP Film Bags Compactor Granulating Line Main features:
1) Simple design, user-friendly operation.
2) Siemens original motors, ABB/Schneider converts.
3) Siemens PLC, Omron Temperature controllers, DELIXI air switch.
4) Lower investment cost for a high quality and durable machine.
5) Low energy consumption, High output capacity.
6) Engineers are available to do commissioning work abroad.

Detail Description:

1. Belt conveyor

Plastic film, bags, filament, raffia are conveyed by belt conveyor up into the compactor. Hauling roller for feeding rolls of film. Speed adjusted by ABB/Schneider inverter.

Metal detecotor as an option, to detect and notify to remove metals.

2. Compactor Cutter / Agglomerator

The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.

3. Plasticization (Extruder)

A specialized single-screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in the extruder. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiently, especially suitable for heavy printed film and material with much moisture.

4. Melt filtration

The requirements on the filter technology depend on the characteristics of the input material as well as the planned use of final granules. Regular single-plate/piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on the end of the extruder to present significan

5. Water-ring die-face cutting system

Water-ring die-face/Strand cutting methods are usually adopted. In water-ring die-face cutting system, the rotary cutting blades will be pneumatically fit completely and closely to the die-face surface to ensure efficient cutting. Rotary speed of the blades is automatically adjusted by module system according to melt pressure at the die face.

6. Dewatering system

Advanced vibration sieve combining with horizontal centrifugal presents high performance of drying.

7. Electric control system

Siemens PLC intelligent control system, user-friendly operation.

International famous brands: Siemens, Omron, ABB, Schneider, etc.


Here is PE PP Film Bags Compactor Granulating Line Drawing:

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PE PP Film Bags Compactor Granulating Line Main Technical Parameters:

Model

SJ100+SJ100

SJ120+SJ120

SJ150+SJ150

SJ175+SJ175

SJ200+SJ200

Screw diameter(mm)

φ100+φ100

φ120+φ120

φ150+φ150

φ175+φ175

φ200+φ200

mother extruder screw L/D

20-33

20-33

20-33

20-33

20-33

baby extruder screw L/D

9-12

9-12

9-12

9-12

9-12

mother extruder motor power(kw)

30-37

37-75

45-110

55-132

75-160

baby extruder motor power(kw)

15-22

22-37

37-45

45-55

55-75

compactor cutter power(kw)

37-45

45-55

75-90

75-110

90-132

exhaust method

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

pelletizing type

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

capacity(kg/h)

100-200

200-300

300-500

500-600

600-800


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