PE Recycling Granulating Production Line Description:
The production line adopts European design and advanced technology. It is mainly used for clean PE PP films, scraps and crushed, washed, dried HDPE/LDPE/PP materials. The material is sent to the compactor cutter through the conveyor belt, and fed into the single screw extruder by high speed rotation of the compactor cutter;
The screw is specially designed for cutting and compacting plastics. It has the advantages of fast feeding, wear resistance, etc., with natural exhaust and vacuum system; It can effectively remove the moisture inside the material; this extruder uses ceramic heating ring, durable and easy to maintain.
Compactor cutter can effectively dry materials, agglomerate, friction self-heating, high-speed forced feed into the screw after the material reaches a certain temperature, improve the output and reduce the heating of the screw to the plastic, accelerate the plasticization process; effective Energy savings;
Hydraulic screen changer is installed on the extruder die-head to effectively remove the impurities in the material; different quality of the finished product can be produced through the use of different mesh filters;
The special design of the extruder head part can effectively remove the hidden moisture inside the material and improve the granulation quality;
It can also be equipped with three stage granulation system, using three extruders to pass the material through secondary filtration, making the produced particles cleaner and higher quality;
It also can be equipped with a vibrating screen to sort out unqualified products; making the product particle size uniform and nice looking. The follow-up pelleting type can choose to strand/noodle pelletizer, or die face cutting (water ring pelletizer) to save labor and reduce waste;
The production line can be specially designed according to the cleanness of the customer's raw material and the quality requirement of the final product;
Main Machine Advantages:
This plastic pelletizer line is ideal equipment for recycled pe pp plastics, pe, pp films, pe pp flakes, pe pp sheets, pe pp lumps. This plastic granulator line is composed of screw feeder, special design compactor cutter, single screw extruders, hydraulic screen changer, die-head, dewatering machine/fan dryer, vibration screen(optional), storage silo and packing&weighting system(optional).
1. high efficient compactor cutter ensures high capacity feeding, low energy consumption, steady operation, low noise.
2. Single screw extruder, equipped with specially designed screw&barrel, venting system, high production output.
3. Plastic pelletizer style: water-ring cutting with extrusion mould, noodle cutting ensures good shape.
4. Auxiliary machine: pellets cooling&classifying; packing&weighing.
Main Machine Features:
1. Highly automatic, user-friendly control, high efficient, environmental protection and energy saving.
2. Different pelletizing methods, such as cold strand, water-ring, for various raw materials and production requirements.
3. Multi-stations screen changer and automatic screen changing design can reduce manual labor and improve operation convenience.
4. Single, double and three stage, multi-exhaust and filtering system ensure high quality end products.
5. Suitable for diverse materials processing, also can specially design the machine for one material or different materials, which can reduce customer's investment cost.
Lianguan Recycling Company provides customers with various options, such as different L/D ratios, multiple exhaust screw structures, single&double and three stage extruders, different kinds of pelletizers, as well as 100-800kg/h line output can be provided at present.
Here is PE Recycling Granulating Production Line Drawing:
PE Recycling Granulating Production Line Main Technical Parameters:
Total Power Consumption
ABB inverter, Siemens, Schneider
first stage extruder 1#
second stage extruder 2#
dirts discharging screen changer
third stage extruder 3#
hydraulic screen changer
packaging and weighing system(optional)
The features of waste plastics granulating machine
Waste plastic granulator is used for recycling of the used and waste plastic material. It equipped with automatic constant temperature,electric changing filter nets. It also can pelletize the crushing material after fitting with a loader. The cutting machine adopts speed regulating motor. which can cut the material according to the feeding speed of the extruder.
Constitution:Conveyor,Compaction warehouse,Single-screw extruder,Hydraulic die changer,cooling tank, Granulator,Wind feed hopper,Electrical control box and so on.
1. The production line is high degree automatic. As long as someone put into the waste plastic in the front and one person take the ganulator in the back.It enables direct transition from waste plastic to final product.
2.The line is designed on basis of Germany device drawing and we continue to improve our technology. These ehhects make our machine has reasonable design,beautiful appearance and long-term work life. The parts where contact with material are made of stainless steel.
3. Final particles is high quality, no bubbles, full round.
4.Final particles has good appearance,cylinder shape. The size and thickness can be adjusted.
5.Forced feeding device, extruder and granulator cutting machine all adopts inverter control .
6.The material of screw and barrel is 38CrMoAl.Surface hardening after nitriding treatment, long service life.
7.The particles will be cutted directly after cooling and then will be delivered to storage hopper by the fan. The problem of broken wire will not happen.
8.There are outfall and vacuum pump above the barrel to ensure the quality of granules.