PP PE Film Plastic Granulator Pelletizing Machine

Different pelletizing methods, such as cold strand, water-ring, for various raw materials and production requirements.

Product Details

PP PE Film Plastic Granulator Pelletizing Machine Description:

The production line adopts European design and advanced technology. It is mainly used for clean PE PP films, scraps and crushed, washed, dried HDPE/LDPE/PP/PS materials. The material is sent to the compactor cutter through the conveyor belt, and fed into the single screw extruder by high speed rotation of the compactor cutter;

The screw is specially designed for cutting and compacting plastics. It has the advantages of fast feeding, wear resistance, etc., with natural exhaust and vacuum system; It can effectively remove the moisture inside the material; this extruder uses ceramic heating ring, durable and easy to maintain.

Compactor cutter can effectively dry materials, agglomerate, friction self-heating, high-speed forced feed into the screw after the material reaches a certain temperature, improve the output and reduce the heating of the screw to the plastic, accelerate the plasticization process; effective Energy savings;

Hydraulic screen changer is installed on the extruder die-head to effectively remove the impurities in the material; different quality of the finished product can be produced through the use of different mesh filters;

The special design of the extruder head part can effectively remove the hidden moisture inside the material and improve the granulation quality;

It can also be equipped with two stage granulation system, using two extruders to pass the material through secondary filtration, making the produced particles cleaner and higher quality;

It also can be equipped with a vibrating screen to sort out unqualified products; making the product particle size uniform and nice looking. The follow-up pelleting type can choose to strand/noodle pelletizer, or die face cutting (water ring pelletizer) to save labor and reduce waste;

The production line can be specially designed according to the cleanness of the customer's raw material and the quality requirement of the final product;

   


Main Machine Advantages:

This plastic pelletizer line is ideal equipment for recycled pe pp ps plastics, pe, pp films, pe pp ps flakes, pe pp ps sheets, pe pp ps lumps. This plastic granulator line is composed of screw feeder, special design agglomerator/force feeder, single screw extruders, hydraulic screen changer, die-head, dewatering machine/fan dryer, vibration screen(optional), storage silo and packing&weighting system(optional).

1. High efficient force- feeder ensures high capacity feeding, low energy consumption, steady operation, low noise.

2. Single screw extruder, equipped with specially designed screw&barrel, venting system, high production output.

3. Plastic pelletizer style: water-ring cutting with extrusion mould, noodle cutting ensures good shape.

4. Auxiliary machine: pellets cooling&classifying; packing&weighing.


Main Machine Features:

1. Highly automatic, user-friendly control, high efficient, environmental protection and energy saving.

2. Different pelletizing methods, such as cold strand, water-ring, for various raw materials and production requirements.

3. Multi-stations screen changer and automatic screen changing design can reduce manual labor and improve operation convenience.

4. Single and double stage, multi-exhaust and filtering system ensure high quality end products.

5. Suitable for diverse materials processing, also can specially design the machine for one material or different materials, which can reduce customer's investment cost.

Lianguan Recycling Company provides customers with various options, such as different L/D ratios, multiple exhaust screw structures, single and double stage extruders, different kinds of pelletizers, as well as 100-800kg/h line output can be provided at present.


Here is PP PE Film Plastic Granulator Pelletizing Machine Drawing:

image001


Main Technical Parameters:

Model

SJ100+SJ100

SJ120+SJ120

SJ150+SJ150

SJ175+SJ175

SJ200+SJ200

Screw diameter(mm)

φ100+φ100

φ120+φ120

φ150+φ150

φ175+φ175

φ200+φ200

mother extruder screw L/D

20-33

20-33

20-33

20-33

20-33

baby extruder screw L/D

9-12

9-12

9-12

9-12

9-12

mother extruder motor power(kw)

30-37

37-75

45-110

55-132

75-160

baby extruder motor power(kw)

15-22

22-37

37-45

45-55

55-75

metering screw motor power(kw)

0.75-1.1

1.1-1.5

1.5-2.2

1.5-2.2

2.2-3

exhaust method

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

pelletizing type

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

capacity(kg/h)

100-200

200-300

300-500

500-600

600-800


Maintenance Skill of Plastic Granulator/Daily Maintenance Method of Waste Plastic Granulator Machinery

The use of waste plastics granulator is very extensive now, especially in the waste plastics industry. The pollution caused by waste plastics is relatively serious. But since the emergence of granulator, the pollution has been reduced a lot. The use of waste plastics granulator not only reduces the environmental pollution, but also makes some waste plastics can be recycled.

The main machine of waste plastic granulator is extruder, which consists of extrusion system, transmission system and heating and cooling system. Vigorously develop renewable resources and turn waste into treasure. According to the direction of material flow and the angle of screw center line, the extruder divides the die into oblique die and right die. The shell of the die head is fixed on the fuselage with bolts, and the die core seat in the die head is fixed on the inlet port of the die head with nuts. The front of the die core seat is equipped with a die core, and the center of the die core and the die core seat has holes for passing through the core line. The pressure equalizing ring is installed on the front of the die head for balancing pressure. The extrusion forming part is composed of the die socket and the die sleeve, and the position of the die sleeve can be passed by bolts. The support is adjusted to adjust the relative position of the die sleeve to the core, so as to adjust the uniformity of the extrusion cladding thickness. The exterior of the nose is equipped with a heating device and a temperature measuring device.

Maintenance method of waste plastic granulator:

1. First of all, the plastic granulator should be placed in the ventilation position to ensure the heat dissipation of the motor and prolong its life.

2. Lubricating oil should be added to bearings regularly to ensure lubricity between bearings.

3. Check the tool screw regularly. After using the new plastic granulator for 1 hour, tighten the moving tool and fix the screw of the tool to strengthen the fixity between the blade and the holder.

4. In order to ensure the sharpness of the cutting edge, the cutting tool should be checked frequently to ensure its sharpness and reduce unnecessary damage to other parts caused by blunt blade.

5. When replacing the blade, the clearance between the moving blade and the fixed blade is: the thinner the recycled material is, the clearance can be adjusted appropriately;

6. Before the second start-up, the remaining debris in the engine room should be removed to reduce the starting resistance.

7. The inertia cover and the belt wheel cover should be opened regularly to remove the ash outlet under the flange, because the powder discharged from the plastic granulator room enters the rotary bearing;

8. Waste plastic granulator should keep good grounding.


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