PP PE Film Single Stage Granulating Line

PP PE Film Single Stage Granulating Line

The production line adopts European design and advanced technology. It is mainly used for clean PE PP films, scraps and crushed, washed, dried HDPE/LDPE/PP materials. The material is sent to the compactor cutter through the conveyor belt, and fed into the single screw extruder by high speed rotation of the compactor cutter;

Product Details

PP PE Film Single Stage Granulating Line Applications:
Applicable plastic materials: PE, HDPE, LDPE, PP, BOPP, etc
Material shapes: Film, bag, (PE, PP) regrind
Material types: Rolls, loose, bundled
Material comes from offcut, industry defective film, washed film and printed film.
Note: Depending on different material properties, various downstream equipments are needed.

     


Advantages:
1. Material will be cut, pre-heated, pre-dried, mixed and compacted in the cutter Compactor machine
2. Highly efficient with good performance, Less power consumption, Highly automatic
3. Special designed for recycling PE, PP films and regrind in one machine
4. CE Certificate
5. Long service life
6. Customized
7. Support installation and operation training at Buyer's plant
Remark: Films and regrind can be recycled in one machine, together or separately

Plastic pellet making machine Production Process:
Feeding materials onto the Belt Conveyor materials being pre-heated, cut and compacted in the Cutter Compactor /Agglomerating machine being squeezed evenly in the Extruder coming out from the machine head after venting and filtering system Hydraulic screen changer being cut by Water ring pelletizing sytem being dried by Dewatering system being transferred into the Silo the End.

After-sales service:
Send engineers to install, test the machines and offer technology guidance and worker training at customers' factory.
Offer 12 months free maintenance and life long service. After the warranty period, spare parts will be provided at basic cost.


Here is single stage pppe pelletizing line drawing:

 图片10

Main Technical Parameters: 

Model

SJ100

SJ120

SJ150

SJ175

SJ200

screw diameter(mm)

φ100

φ120

φ150

φ175

φ200

screw L/D

20-33

20-33

20-33

20-33

20-33

main motor(kw)

22-37

37-75

45-110

55-132

75-160

compactor cutter power(kw)

37-45

45-55

75-90

75-110

90-132

exhaust method

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

vacuum or natural exhaust

screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

plate or pillar type hydraulic screen changer

pelletizing type

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

water-ring or noodle pelletizer

capacity(kg/h)

100-200

200-300

300-500

500-600

600-800


Energy Saving Modification of Plastic Granulator Machine

Plastic granulator machine energy-saving can be divided into two parts: one is the power part,and the other one is the heating part.
Power part of the 
plastic granulator machine energy-saving: Most of the inverter, energy-saving way is to save the motor through the remaining energy,such as the actual power of the motor is 50Hz,and you actually need only 30Hz in production is enough to produce those redundant energy.  The consumption is wasted,the inverter is to change the motor power output to achieve energy-saving effect.

Heating part of the energy-saving: Most of the energy-saving heating is the use of electromagnetic heaters energy-saving, energy-saving rate is about 30% -70% of the old resistance ring.
1. Compared to resistance heating,electromagnetic heater more than a layer of insulation,heat utilization increased.
2. Compared to resistance heating,the electromagnetic heater directly acts on the heating tube,reducing the heat transfer heat loss.
3. Compared to resistance heating,electromagnetic heater heating faster than a quarter or more,reducing the heating time.
4. Compared to resistance heating electromagnetic heater heating speed,production efficiency will increase,so that the motor is in saturation,to reduce the high power and low power consumption caused by the loss.
More than four points is to fly, such as electromagnetic heaters,why can energy-saving granulator up to 30% -70% of the reasons.

 


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