Three Stage PE PP Noodle Pelletizing Line(Forced Feeder)

Multi-stations screen changer and automatic screen changing design can reduce manual labor and improve operation convenience.

Product Details

Three Stage PE PP Noodle Pelletizing Line(Forced Feeder) Description:

The production line adopts European design and advanced technology. It is mainly used for clean PE PP films, scraps and crushed, washed, dried HDPE/LDPE/PP/PS materials. The material is sent to the compactor cutter through the conveyor belt, and fed into the single screw extruder by high speed rotation of the compactor cutter;

The screw is specially designed for cutting and compacting plastics. It has the advantages of fast feeding, wear resistance, etc., with natural exhaust and vacuum system; It can effectively remove the moisture inside the material; this extruder uses ceramic heating ring, durable and easy to maintain.

Compactor cutter can effectively dry materials, agglomerate, friction self-heating, high-speed forced feed into the screw after the material reaches a certain temperature, improve the output and reduce the heating of the screw to the plastic, accelerate the plasticization process; effective Energy savings;

Hydraulic screen changer is installed on the extruder die-head to effectively remove the impurities in the material; different quality of the finished product can be produced through the use of different mesh filters;

The special design of the extruder head part can effectively remove the hidden moisture inside the material and improve the granulation quality;

It can also be equipped with two stage granulation system, using two extruders to pass the material through secondary filtration, making the produced particles cleaner and higher quality;

It also can be equipped with a vibrating screen to sort out unqualified products; making the product particle size uniform and nice looking. The follow-up pelleting type can choose to strand/noodle pelletizer, or die face cutting (water ring pelletizer) to save labor and reduce waste;

The production line can be specially designed according to the cleanness of the customer's raw material and the quality requirement of the final product;


Main Machine Advantages:

This plastic pelletizer line is ideal equipment for recycled pe pp ps plastics, pe, pp films, pe pp ps flakes, pe pp ps sheets, pe pp ps lumps. This plastic granulator line is composed of screw feeder, special design agglomerator/force feeder, single screw extruders, hydraulic screen changer, die-head, dewatering machine/fan dryer, vibration screen(optional), storage silo and packing&weighting system(optional).

1. High efficient force- feeder ensures high capacity feeding, low energy consumption, steady operation, low noise.

2. Single screw extruder, equipped with specially designed screw&barrel, venting system, high production output.

3. Plastic pelletizer style: water-ring cutting with extrusion mould, noodle cutting ensures good shape.

4. Auxiliary machine: pellets cooling&classifying; packing&weighing.


Main Machine Features:

1. Highly automatic, user-friendly control, high efficient, environmental protection and energy saving.

2. Different pelletizing methods, such as cold strand, water-ring, for various raw materials and production requirements.

3. Multi-stations screen changer and automatic screen changing design can reduce manual labor and improve operation convenience.

4. Single and double stage, multi-exhaust and filtering system ensure high quality end products.

5. Suitable for diverse materials processing, also can specially design the machine for one material or different materials, which can reduce customer's investment cost.

Lianguan Recycling Company provides customers with various options, such as different L/D ratios, multiple exhaust screw structures, single and double stage extruders, different kinds of pelletizers, as well as 100-800kg/h line output can be provided at present.


Here is Three Stage PE PP Noodle Pelletizing Line(Forced Feeder) Drawing:

image001


Main Technical Parameters:

NO.

Equipment Name

Motor Power(kw)

Electric Elements

Total Power Consumption

Area

Required Workers

1

belt conveyor or screw feeder

1.1-3

ABB inverter, Siemens, Schneider

110-190kwh

90-150m2

2-3persons

2

metal detector


3

forced feeder

2.2-7.5

4

first stage extruder 1#

75-160

5

second stage extruder 2#

37-75

6

dirts discharging screen changer

1.1-2.2

7

third stage extruder 3#

22-45

8

hydraulic screen changer

12

9

water-ring/noodle pelletizer(optional)

10-20

10

dewatering machine

10-20

11

vibrating sieve

0.2*2

12

blower

5.5-7.5

13

storage silo


14

packaging and weighing system(optional)



The control system of plastic granulator includes heating system, cooling system and process parameter measurement system, mainly composed of electrical appliances, instruments and actuators (ie control panel and console). Its main role is: to control and adjust the main and auxiliary motor drag motor, output process in line with the requirements of the speed and power, and can coordinate the work of the main and auxiliary; testing and adjustment of plastic in the extruder temperature, pressure, Control of the entire unit or automatic control.



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